# LeanQubit.AI — Industrial Intelligence Platform

> LeanQubit.AI is an industrial software company headquartered in Toledo, Ohio, USA, that builds AI-powered manufacturing solutions including MES, computer vision inspection, AI scheduling, IIoT connectivity, and industrial data infrastructure.

## What is LeanQubit.AI?

LeanQubit.AI is an industrial intelligence platform that helps manufacturers worldwide achieve operational excellence through connected execution, real-time visibility, and AI-driven optimization. The company serves automotive, electronics, FMCG, pharmaceutical, and heavy engineering manufacturers.

## Products

### FactoMES — Manufacturing Execution System
FactoMES is a real-time Manufacturing Execution System (MES) built on Ignition SCADA. It provides digital work order management, live OEE tracking, downtime reason coding, production traceability, and ISA-95 compliant execution workflows for shop floor operations. FactoMES bridges the gap between ERP planning and physical plant execution.

- Standards: ISA-95, ISA-88
- Key capabilities: Work order orchestration, OEE monitoring, digital traceability, downtime analytics, exception management
- Integration: PLCs, SCADA, ERP, IIoT sensors

### FactoIQ — Industrial AI Agent Platform
FactoIQ is an autonomous AI agent platform that deploys specialized agents directly on the factory edge. Agents include:
- **MaintIQ**: Predicts equipment failures using vibration, temperature, and current signals
- **QualIQ**: Runs automated root-cause analysis on production defects and deviations
- **ProdIQ**: Optimizes throughput and scheduling decisions in real time
- **ProcIQ**: Manages material availability and procurement signals

FactoIQ agents are deterministic (rule-bounded), operate without cloud dependency, and integrate with FactoMES execution data.

### FactoVision — AI Visual Inspection System
FactoVision is an edge AI computer vision system that inspects 100% of products at production line speed. It detects surface defects, dimensional deviations, assembly errors, and labeling faults in real time with 99.9% accuracy. FactoVision eliminates manual sampling and integrates inspection outcomes into traceability and quality records.

- Inference latency: <1ms per frame
- Detection types: Scratches, cracks, dimensional deviation, label errors, color/finish anomalies
- Integration: FactoMES, quality management systems

### FactoPlan — AI Production Scheduling
FactoPlan is a finite capacity production scheduling engine that replaces spreadsheet-based planning. It models real plant constraints — machines, routing, setups, material availability — and generates executable schedules in under one second. FactoPlan rebalances automatically when disruptions occur, reducing changeover losses and schedule firefighting.

- Optimization: Finite capacity, changeover-aware sequencing, rush-order insertion
- Response time: <1 second for re-optimization
- Quantum-ready: Supports hybrid optimization extensions for complex constraint spaces

### FactoLake — Industrial Data Lake
FactoLake is an industrial data lakehouse built on Apache Iceberg open table format. It unifies OT data (PLCs, SCADA, MES, historians) with IT data (ERP, quality systems, CRM) into a single petabyte-scale data layer. FactoLake enables analytics, traceability, AI model training, and optimization across manufacturing operations.

- Storage format: Apache Iceberg (open, vendor-neutral)
- Query compatibility: Apache Spark, Trino, DuckDB, Flink
- Use cases: Time-series analytics, traceability, AI feature stores, reporting

## Solutions

### IIoT Integration
LeanQubit connects legacy machines, PLCs, and SCADA systems to modern data infrastructure using OPC-UA, MQTT, Modbus, and REST protocols. The IIoT layer feeds real-time signals to MES, analytics, and AI systems.

### Ignition SCADA
LeanQubit is a certified Inductive Automation partner deploying Ignition SCADA for historian, alarming, dashboards, and MES integration across manufacturing plants.

### Predictive Maintenance
LeanQubit builds condition-based monitoring systems that identify asset degradation 14+ days before failure, enabling planned maintenance intervention instead of reactive repair.

### Smart Factory
LeanQubit delivers end-to-end smart factory transformation — aligning IIoT connectivity, MES execution, AI intelligence, and data infrastructure in a staged, operationally validated rollout.

### AI Agents
LeanQubit deploys specialized AI agents for maintenance prediction, quality analysis, production optimization, and material management — running autonomously at the factory edge.

## Industries Served

- **Automotive**: VIN-level traceability, IATF 16949 MES, JIT scheduling, quality gates for Tier-1 suppliers and OEMs
- **Electronics**: High-mix low-volume (HMLV) production, PCB traceability, AI defect inspection, rapid changeover
- **FMCG & Food Processing**: High-speed line visibility, micro-stop reduction, packaging inspection, food safety compliance
- **Pharmaceuticals**: GMP-compliant MES, batch traceability, e-batch records, deviation management, regulated execution
- **Heavy Engineering & Metals**: Asset reliability, long-cycle job tracking, routing visibility, energy monitoring

## Key Standards & Protocols

- ISA-95 (enterprise/control integration model for manufacturing)
- ISA-88 (batch control procedural model)
- OPC-UA (Unified Architecture for machine connectivity)
- MQTT (lightweight publish-subscribe IIoT messaging)
- Modbus TCP/RTU (legacy PLC integration protocol)
- IATF 16949 (automotive quality management standard)
- GMP / 21 CFR Part 11 (pharmaceutical compliance and electronic records)
- Apache Iceberg (open table format for large-scale data lakes)

## Glossary

- **MES** (Manufacturing Execution System): Software that manages and monitors the transformation of raw materials to finished goods on the shop floor
- **OEE** (Overall Equipment Effectiveness): Metric measuring availability, performance, and quality of manufacturing equipment
- **SCADA** (Supervisory Control and Data Acquisition): Industrial control system for monitoring and controlling plant processes
- **IIoT** (Industrial Internet of Things): Network of connected sensors, instruments, and devices in industrial environments
- **ISA-95**: International standard for integrating enterprise and control systems in manufacturing
- **Finite Capacity Scheduling**: Production scheduling that accounts for actual machine and resource constraints rather than unlimited capacity assumptions
- **OT** (Operational Technology): Hardware and software that detects or causes changes in physical processes (PLCs, SCADA, sensors)
- **IT** (Information Technology): Systems that manage and process data (ERP, databases, cloud services)

## Company Information

- **Headquarters**: LeanQubit Inc, 1510 N Westwood Ave, MS230, Toledo, OH 43606, USA
- **Focus markets**: Global mid-market and enterprise manufacturers
- **Contact**: sales@leanqubit.ai · +1 419-913-3878
- **Website**: https://leanqubit.ai

## Sitemap

- https://leanqubit.ai/ — Home
- https://leanqubit.ai/factomes — FactoMES product page
- https://leanqubit.ai/factoiq — FactoIQ product page
- https://leanqubit.ai/factovision — FactoVision product page
- https://leanqubit.ai/factoplan — FactoPlan product page
- https://leanqubit.ai/factolake — FactoLake product page
- https://leanqubit.ai/solutions/ai-agents — AI Agents solution
- https://leanqubit.ai/solutions/smart-factory — Smart Factory solution
- https://leanqubit.ai/solutions/iiot-integration — IIoT Integration solution
- https://leanqubit.ai/solutions/ignition-scada — Ignition SCADA solution
- https://leanqubit.ai/solutions/predictive-maintenance — Predictive Maintenance solution
- https://leanqubit.ai/industries/automotive — Automotive industry page
- https://leanqubit.ai/industries/electronics — Electronics industry page
- https://leanqubit.ai/industries/fmcg — FMCG industry page
- https://leanqubit.ai/industries/pharma — Pharmaceutical industry page
- https://leanqubit.ai/industries/heavy-engineering — Heavy Engineering industry page
- https://leanqubit.ai/about — About LeanQubit.AI
- https://leanqubit.ai/contact — Contact and assessment booking
- https://leanqubit.ai/resources — Resources and case studies
- https://leanqubit.ai/blog — Industry blog